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STAGE
VII :: Elbow to Cuff Concept
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You
can see the inside of the cuff in the lower left of this photo.
I am going to engineer some hardware that will attach to the
center hole of this piece without modifying it any further.
First, I'm going to countersink another T-Nut to be glued
in, a little later, to the elbow chassis. The red arrow indicates
the location of this piece.
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STAGE
VII :: Elbow to Cuff Concept
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A
little brainstorming, and a little shopping around,... a whole
lot of funny and confused looks from sales clerks at several
stores, and this is what I came up with. WIPER MOTOR
BUSHINGS, found at most Autozones in the 'HELP!'
section.
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STAGE
VII :: Elbow to Cuff Concept
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I
pulled out the metal grommet, and screwed in a 3/8" threaded
rod. This serves as an excellent handle as you grind away
a little of the lower diameter so it fits snug inside the
center hole of the cuff. This material is like car tire rubber
compound, so I used my disc sander to do this.
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STAGE
VII :: Elbow to Cuff Concept
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Here,
I've taken that 3/8" threaded rod and threaded on the
T-Nut that will be glued on to the elbow. Also, I've threaded
on what's left of the wiper motor bushing so that it is flush
with the end of the threaded rod. The red arrow indicates
where I've put a mark on the threaded rod. This is where it
will have to be cut.
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STAGE
VII :: Elbow to Cuff Concept
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In
this case, it's just a little over one inch.
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STAGE
VII :: Elbow to Cuff Concept
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Here,
I've epoxied in both the threaded rod and the T-Nut, in the
same manner as one of the elbow hubs, to the top of the elbow.
I've left 1/2" threaded rod protruding for the cuff.
This area
will need to be cleaned up a bit but I will deal with that
later.
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STAGE
VII :: Elbow to Cuff Concept
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This
picture simply shows the concept of this new hardware. Here,
I've taken my modified wiper motor bushing and jammed in another
T-Nut. This piece, once installed inside the center of the
cuff, will allow it to thread on nicely without the use of
any tools.
As it gets tighter, it squishes the rubber
outward making a very solid bond to the cuff. This is similar
to the way a sanding cylinder attaches to a rotary shaft.
NOTE ::
Space is not very forgiving inside the cuff. If you do these
steps, you will have to modify at least one of the arm pistons.
This is covered in Stage VIII.
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